As a key equipment in electronic manufacturing, the stability of wave soldering equipment directly affects the welding quality and production efficiency. TYtech’s wave soldering has many advantages. While ensuring the welding effect, it also brings convenience to equipment maintenance. Good maintenance and maintenance of equipment can not only extend the service life of the equipment, but also reduce the failure rate and ensure smooth production. The following is a detailed introduction to the maintenance and maintenance methods of wave soldering equipment based on the main components of the equipment and the advantages of TYtech wave soldering.
1. Conveyor system maintenance
The conveyor system of TYtech wave soldering adopts high-strength stainless steel chain and precision guide rail design, which has excellent wear resistance and stability. After the daily production, its easily disassembled chain and open guide rail structure make it very convenient to clean the residual flux, welding slag and other debris. Just use a special cleaner and a soft cloth to wipe it, and avoid using sharp tools to damage the surface of the equipment. In terms of regular lubrication, the transmission parts of the equipment are reasonably arranged, the oil filling port is clearly located and easy to operate. According to the requirements of the equipment manual, high-temperature grease is added every 1-2 weeks, which can accurately lubricate the transmission parts such as transmission chains, bearings, gears, etc., to ensure smooth operation of the transmission parts, reduce wear, and avoid grease splashing and contaminating the PCB. In addition, its unique automatic chain tension adjustment device and guide rail parallelism calibration system can quickly check and calibrate the tension of the conveyor chain and the parallelism and height of the guide rail every month through the equipment’s own intelligent detection function, ensuring that the PCB remains level during the transmission process and avoiding PCB offset or jamming due to guide rail deviation, greatly reducing the difficulty and error of manual calibration.
2. Maintenance of flux spraying system
TYtehc wave soldering flux spraying system adopts advanced airless spray technology and modular nozzle design. After each use, the quick disassembly structure of the nozzle makes cleaning extremely easy. Just soak the nozzle in a special cleaning agent for a period of time and then blow it dry with compressed air. During weekly deep cleaning, the internal parts of the modular nozzle are easy to disassemble and can quickly remove stubborn stains and impurities. In terms of pipeline inspection, its flux delivery pipeline is made of high-quality corrosion-resistant materials with good flexibility and anti-aging performance. At the same time, the pipeline layout is regular. The pipeline is purged with compressed air every month, which can effectively remove impurities and sediments in the pipeline. Due to the reliable quality of the pipeline and the low probability of damage, the corresponding pipeline module can be quickly replaced even if there is a problem, ensuring smooth flux delivery. In terms of parameter calibration, the equipment is equipped with high-precision flow sensors and pressure sensors. Every quarter, through the intelligent calibration program of the equipment, using weighing method or other calibration tools, it can automatically compare the actual spraying amount with the set value. Once a deviation is found, the equipment parameters can be quickly adjusted to ensure that the flux spraying is uniform and accurate, and the calibration process is efficient and convenient.
3. Preheating system and welding system maintenance
The preheating system of TYtech wave soldering adopts infrared hot air mixed heating technology. The heating element adopts long-life, high-stability infrared lamp and special heating wire, which dissipates heat evenly and is not easy to damage. When checking the heating element every month, its open heating chamber design is convenient for observing whether the heating element is damaged, blackened, broken, etc. If abnormalities are found, the unique quick-release structure can realize the rapid replacement of the heating element. At the same time, the built-in power monitoring module of the equipment can automatically test the power of the heating element once a month to ensure that the heating capacity meets the process requirements. In terms of temperature sensor calibration, it is equipped with a high-precision and high-sensitivity temperature sensor. Every six months, the intelligent calibration function of the equipment is automatically compared and calibrated with a high-precision thermometer. The operation is simple, the error is extremely small, and the accuracy of temperature control is guaranteed. For the core tin furnace of the welding system, TYtech wave soldering adopts high-quality high-temperature resistant ceramic liner and efficient and energy-saving heating device. When cleaning the oxides and impurities on the surface of the tin furnace every week, the smooth ceramic liner surface makes the cleaning work easy to complete. When the tin furnace is thoroughly cleaned every 3-6 months, its unique solder discharge system and detachable tin furnace liner structure can quickly release the solder and remove the deposits on the inner wall and bottom of the tin furnace. At the same time, the intelligent temperature control system monitors the working status of the heating device of the tin furnace in real time to ensure the stability of the solder temperature.
4. Cooling system maintenance
In terms of air cooling system, TYtech wave soldering adopts large air volume, low noise axial flow fan and scientific air duct design. When cleaning dust and debris on fan blades and heat dissipation holes every month, the detachable fan guard and easily accessible heat dissipation hole position make cleaning convenient and quick. The built-in fan status monitoring module of the equipment can automatically check the operation of the fan regularly. By listening to whether there is abnormal noise and measuring whether the fan speed is normal, once a fan failure is found, the system will promptly alarm and prompt replacement to ensure the normal operation of the air cooling system. For water cooling system, TYtech wave soldering adopts high-quality water pipes and efficient water circulation system. When checking the water pipes for leakage and blockage every month, the water pipe connection parts adopt quick connector design, which is very convenient for inspection and maintenance. When replacing cooling water every six months, the large-capacity water tank and simple drain port design make water replacement operation easy to complete. At the same time, the water pump intelligent monitoring system checks the working status of the water pump in real time to ensure that it can provide sufficient water pressure and flow to ensure the normal circulation of cooling water.
5. Control system maintenance
The control system of TYtech wave soldering adopts advanced PLC + touch screen control solution, with powerful data management and intelligent maintenance functions. In terms of software and programs, the equipment supports automatic and regular backup of the software and programs of the control system to prevent data loss. Through the online upgrade function of the equipment every quarter, the software version can be checked and upgraded in time to ensure the perfect function of the control system. At the same time, the intelligent parameter verification system can automatically check whether the program parameter settings are correct to avoid abnormal operation of the equipment due to parameter errors. In terms of hardware inspection, its hardware equipment uses high-quality industrial-grade components and has a reasonable layout. When checking the hardware equipment of the control system, such as PLC, touch screen, sensor, etc., every month, the fault diagnosis module of the equipment can quickly check whether there are loose, damaged, poor contact and other problems. Its dust-proof hardware shell makes it easy to clean the dust on the surface of the hardware equipment and maintain a good working environment for the equipment. For aging or damaged hardware components, the modular design of the equipment facilitates quick replacement and reduces downtime.
The maintenance and maintenance of wave soldering equipment is a meticulous and long-term job. TYtech’s wave soldering provides convenience and efficiency for maintenance work with its advantages in structural design, functional configuration and technological innovation. Operators strictly follow the specifications for daily maintenance, and conduct regular comprehensive inspections and maintenance in combination with the equipment’s own intelligent functions, which can effectively improve the stability and reliability of wave soldering equipment and provide strong guarantees for the high-quality production of electronic products.
Post time: Jul-29-2025
