Mutu Umodzi Paintaneti wa magawo atatu Selective Wave Soldering TY-400TO

Chidule cha ubwino wa pulogalamu:

• Zonse mu makina amodzi, mukhozakhalamo3 mapepala kapena3 pallet, imodzi yopopera, imodzi imatenthedwa, ina yowotchera, ipeza zokolola zambiri.
• Tebulo lopopera lopopera payekha & tebulo la soldering.
• Mkulu soldering khalidwe.
• SMEMA yolumikizana ndi mzere imatha.
• Kuwongolera kwathunthu kwa PC.Magawo onse amatha kukhazikitsidwa pa PC ndikusungidwa ku menyu ya PCB, monga njira yosunthira, kutentha kwa solder, mtundu wa flux, mtundu wa solder,N2kutentha ndi zina, luso lofufuza bwino komanso zosavuta kubwereza khalidwe la soldering.

Kufotokozera kwa makina

Gawo 1: Mapulogalamu

• Makina onse apulogalamu opangidwa ndi kampani yaku USA, ndi zaka 8 zakuchitikira pazakusankhira, kutengera Windows7 system, yokhala ndi luso lofufuza.
• Gwiritsani ntchito chithunzi chojambulidwa ngati chakumbuyo kwa njira, kuthamanga, nthawi yokhalamo, liwiro lopanda kanthu, kutalika kwa Z, kutalika kwa mafunde ndi zina zonse zopangidwira malo osiyanasiyana ogulitsa.
• Onetsani ndondomeko ya solder ndi moyo pa kamera.
• Magawo ofunikira amawunikidwa kwathunthu ndi mapulogalamu a PC, monga kutentha, kuthamanga, kuthamanga, etc.
• Itha kukwezedwa kuti ikhale ndi auto wave height calibration ntchito, kuyang'ana & kuwongolera mafunde's kutalika pambuyo pa pcb iliyonse, kotero kusunga bata wabwino kwambiri wa yoweyula.
• Za PCB's mumakina ogulitsira, zidziwitso zonse zidzasungidwa mufayilo imodzi.Iphatikiza kukula kwa PCB ndi chithunzi, mtundu wa flux wogwiritsidwa ntchito, mtundu wa solder, mtundu wa solder nozzle, kutentha kwa solder, kutentha kwa N2, njira yoyenda ndi tsamba lililonse.'s zokhudzana yoweyula kutalika ndi Z kutalika etc. Pamene kasitomala kuti solder PCB chomwecho, iwo akhoza kudziwa zonse mmene izo'zachitika m'mbiri, komanso zosavuta kufufuza.

Gawo 2: mayendedwe kachitidwe

• Tebulo lodzipangira lokha lokhala ndi aluminiyamu wonyezimira, kulemera kopepuka komanso kuthamanga kwachangu.
• Panasonic servo motor & driver amapereka mphamvu yoyendetsa yokhazikika, yokhala ndi screw pole & linear gulu njanji yowongolera.Malo amtengo wapatali, phokoso lochepa, kuyenda kokhazikika.
• Ndi mbale yotsimikizira fumbi pamwamba pa tebulo loyenda, kuti mupewe kutsika kapena kutsika kwa solder kuwononga wononga mpira.

Gawo 3: Fluxing System

• Zokhazikika zokhala ndi valavu ya jet yotumizidwa kunja kuti mupeze zotsatira zosinthira ndi kadontho kakang'ono, chonde dziwani kuti zolimba zolimba ziyenera kukhala zosakwana 10%.
• Flux imakhala ndi thanki ya PP ya pulasitiki, onetsetsani kuti kupanikizika kukhazikika popanda kukhudzidwa ndi kuchuluka kwa kutuluka.

Gawo 4: Preheat

• Pa conveyor top & bottm yokhala ndi IR preheating.Udindo ndi wosinthika.
• Chiyerekezo cha kutentha chimasinthidwa ndi PC, kuchokera ku 0 ---100%

Gawo 5: Mphika wapawiri wa solder

• imodzisolder pot system yokhala ndi kutentha kwa munthu payekha, kuwongolera kutentha kwa N2, kuwongolera kutalika kwa mafunde.Onse anaika mu tebulo limodzi.Mtunda pakati pa mphika wa solder ukhoza kusinthidwa.
• Kutentha kwa solder, kutentha kwa N2, kutalika kwa mafunde, kusintha kwa mafunde ndi zina zonse zomwe zimatha kukhazikitsa mapulogalamu.
• Mphika wa solder umapangidwa ndi Ti, osati kutayikira.Ndi chotenthetsera chachitsulo choyatsidwa kunja, chotenthetsera champhamvu & mwachangu.
• Mphika wa solder uli ndi mawaya ndi cholumikizira mwachangu.Mukasinthana poto ya solder popanda kuyimitsanso waya wofunikira, ingolumikizani ndikusewera.
• Makina otenthetsera pa intaneti a N2, kuti anyowetse zowotchera bwino ndikuchepetsa dothi la solder.
• Ndi macheke a solder & alarm.

Gawo 6: conveyor

•  Stepper motor drive yama conveyor okhazikika & osunthika.
• Ndi chodzigudubuza chachitsulo chosapanga dzimbiri chotumizira, chosavala ndikugwiritsa ntchito nthawi yayitali.Komanso onetsetsani kuti solder nozzle imatha kufika pa board'm'mphepete 3mm.
• Ndi PCB clamping system pa conveyor.