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In-line full automatic X-ray parts counter TY-IL1000

Short Description:

Inline Fully Automatic X-ray Counter

Max size: Auto mode 15” (380mm), manual mode 17” (430mm)

Max thickness: Auto mode 50mm, Manual mode 80mm

Min parts size: 01005

Speed: 12-15s


Product Detail

Product Tags

Feature

Our Advantages

1. 80kV X-ray tube, longer lifetime, maintenance-free.

2. Super definition 17” digital flat panel detector (FPD).

3. Ultrafast counting, top speed is only 12s per reel.

4. Support max 17” (430mm) reel or tray with moisture barrier bags.

5. Permanently updated AI deep learning algorithm for free, support connecting MES, ERP, WMS, and other management systems.

6. Support manual mode, which is used in special cases such as small amount of reel, overweight & oversize reel, and packaged reel.

7. Support AGV docking, realize the whole counting process unmanned.

8. Support work order number function and counting record query & statistics.

 

Artificial intelligence deep learning algorithm

Our counting software uses a powerful artificial intelligence deep learning algorithm. No need to bind components to algorithm, we use AI to automatically identify components and automatically apply algorithm. The algorithm can learn the counted component data, such as:

1. Aspect ratio

2. The angle of each corner of the component;

3. Slope between components from inside to outside;

4. Deformation of component images from the inside to the outside, etc.

As the number of components counting increases, the results become more and more accurate. When we need to count similar components, or larger trays, we can easily handle it.

Detail Image

TY-IL1000

Specifications

X-ray source

Type Microfocus
Max tube voltage 80kV
Max tube current 700μA
Focal spot size 30μm

Flat panel detector

Type Super definition digital FPD
Effective area 430mm*430mm
Pixel size 139μm
Resolution 3072*3072

Reel/tray

counting

Max size Auto mode 15” (380mm), manual mode 17” (430mm)
Max thickness Auto mode 50mm, Manual mode 80mm
Min parts size 01005
Speed 12-15s
Accuracy 01005 ≥ 99.98%, 0201 & above ≥ 99.99%
Media type Reel materials, tray materials with moisture-proof bag

Equipment

Dimensions 2700mm (L) * 1400mm (W) * 1900mm (H)
Weight 3000kg
Power supply AC110-220V 50/60HZ
Max power 4800W
Industrial PC I7 CPU, 16G RAM, 256G SSD+4T HDD
Displayer 24” HDMI LCD
Management system connection MES, ERP, etc.

Workflow

Loading After the reel vehicle is pushed in, the manipulator automatically loads, supporting 7 to 15 inches of reel
Max loading quantity 200 reels (7" with 8mm thickness)
Barcode scanning Can scan barcode, QR code
Reel transfer Automatic belt transfer
Labelling Automatically print and paste labels after counting, and upload data automatically
unloading The manipulator automatically put into the reel vehicle

Safety

Radiation leakage No leakage, international standard: ≤1μSv/h
Back door safety interlock Once users open the back door, X-ray tube will power off immediately. When the back door is open, users can’t turn on the X-ray
Emergency stop In front of the operation position, press to power off

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