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TY-FAI980 AI-Powered First Article Inspection Machine for SMT Production Lines

Short Description:

TY-FAI980 is an intelligent first article inspection (FAI) system independently developed by Shenzhen TY Electronic Technology, designed to solve inefficiencies in SMT workshops—such as long inspection time, high labor costs, and poor traceability. It integrates HD CCD scanner, LCR bridge, and self-developed AI software, supporting inspections of solder paste boards, adhesive tape boards, and red glue boards. With 3-second-per-component detection speed, automatic visual/electrical defect identification, and MES connectivity, it cuts labor needs by half, eliminates manual errors, and generates traceable Excel/PDF reports, ensuring consistent quality control for electronic manufacturing.


Product Detail

Product Tags

Feature

1.Dual Inspection Capabilities: Combines optical inspection (for ICs, diodes, resistors) and electrical testing (for resistance, capacitance, inductance) to detect BOM errors, missing/wrong parts, reverse polarity, and component performance issues.

2.High Efficiency & Labor Savings: 1 person completes inspections (replacing 2 workers), with at least double the speed of traditional manual testing—saving up to 42,000 yuan/month for 8 SMT lines.

3.User-Friendly & Flexible Operation: Supports one-click import of BOM/XY coordinates (double-sided compatible), auto-recognizes component specs, and features dual-graph display for real-time physical/position comparison.

4.Reliable Traceability & Protection: Auto-generates unalterable test reports, supports MES integration, and has power-off protection to resume inspections from the interrupted point.

5.Advanced AI & Precision: AI-driven automatic PASS/FAIL judgment with audio-visual alerts, 600–4800 DPI HD scanning, and LCR bridge with 0.05% basic precision for accurate measurements.

Detail Image

TY-FAI980

Specifications

Model:TY-FAI980

Item
Detailed parameters
Circuit board detected
Circuit board in front of the SMT furnace (solder paste board, paste board and
red gum board)

Detection
method
Visual inspection of air paste position
As for resistance, capacitance and inductance, the LCR bridge measurement is
used
As for IC and audion, the automatic optical character checking is used.
The diode polarity can be distinguished and LED can be turned on
The average detection speed is 3s/element in accordance with the operator's proficiency, and the solder paste board is slow

Scanner
Professional HD linear CCD scanner
The highest definition: 600DPI~4800DPl
The average scanning speed is 30s/PCS based on the PCBA size
LCR bridge
Test frequency: 20Hz~300KHz
Minimum measurement of R/C, R: 0.05Ω: C: 0.1pF
Basic precision: 0.05%
Measuring display scope: R: 0.01m ohms-99.9999M ohms L: 0.01nH~9999.9H C:
0.00001pF~9.9999F The testing software automatically controls the selection of measuring gear and parameters
Programming mode
Quickly importing BOM form and XY coordinates as well as matching with the scanning pattern
Automatically extracting the element specification information from material description
Programming mode
Supporting two-sided coordinate import and selecting one side for detection
Automatically identifying and marking the air paste position
Interception by the box for optical character detection
Type covered by the detection
Data: BOM dosage error, position repetition, no definition of XY coordinates and multiple
definitions
Circuit board: Excessive pasting, missing parts, wrong parts, reverse direction, rollover, excursion and rotation
SPC process control
The test data is recorded in the whole process and the Excel and PDF reports can be output
The test scenarios can be restored in the later period and the traceability basis is provided
Server mode
The central data base is used and the centralized and unified management for the data of multiple FAI data can be conducted
Inspection result display
23 inches of LCD and OK/NG sound and light hint
PCB size range
Maximum: 420mm x 310mm (the larger size shall be customized)
PCB± lower clear height
PCB upper part: 28mm PCB lower part 50mm
Voltage and power
AC220V 50/60HZ less than 1.5KVA
Equipment weight
About 230KG
Boundary dimension
1160mm x 800mm x 1100mm (W*D*H)
Ambient temperature
10~35°C
Humidity
35 -80% (no moisture condensation)
Equipment safety specification
Compliance with CE safety standards

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