Feature
Unique advantages of the product
XY platform
Application of advanced dual-drive linear motor full closed-loop position control, built-in XY mapping compensation and temperature compensation technology, and repeatable positioning of 1-2 microns
Z-axis insertion head
Insertion Z-axis high rigidity structure, independent control of up/down move and rotation, elimination of cross-coupling effect, rotation axis concentricity calibration and compensation, closed-loop control to achieve rotation accuracy ≤0.03°, real-time detection of insertion force closed-loop control, and effective protection of PCB board during insertion process.
PCB Transport
3-sections/segements for PCB board loading and unloading, dual track conϐiguration is optional, EM series original dual-lane staggered transmission, no need waiting time for PCB board in and out, improving the insertion efϐiciency
Bending/Clinching mechanism
The industry's ϐirst multi-axial coordinated control of the insertion head and the bending head to achieve reliable insertion and bending functions.
Vision system advantages
■Machine bottom view camera: combined with bottom view, linear and other multi-angle, multi-color light source switching control and imaging capturing technology, for elimination of the image interference of the pin/lead.
■MARK fiducial point camera image: ultra-low distortion, self-learning fault-tolerant image processing algorithm, recognition rate≥99.5%;
■Automatic calibration and image recognition software algorithm, optimize pin/lead insertion, parallax compensation algorithm, high pin/lead recognition accuracy and high insertion yield rate.
Software system advantages
Interface features
1. Easy to use, highlighted key points, online/offline file programming;
2. Authority management, level settings, assurance of equipment safety.
Production information dynamics
1. Real-time recording of production information, clear overall picture of actual production conditions;
2. Rapid processing of production failures, reducing the impact on production plans, and significantly reducing the technical requirements for operators.
Support MES system docking
Detail Image
Specifications
| Model | TY1-6 | ||
| Main machine dimension | L1.55*W1.66*H1.57m | ||
| Dimensions after equipped with feeders (L*W*H) | Double sided feeders: 1.55m*3.5M*1.6m (Excluding tube feeder) | ||
| Weight | 1700kg | ||
| Software operation system | Windows | ||
| Pneumatic pressure/gas consumption (Compressed ai through drying and filtering) | 0.5-0.7 Mpa, 120-200L/min | ||
| AC power supply power | 2.5KW, AC220V, 50Hz | ||
| Working nominal power | 2KW | ||
| Number of insertion head | 6 | ||
| Normal compatible component size (Length*Width) | 3.0*3.0mm-35*35mm (Diagonal size<50mm)Customization is required for components that exceed the above dimensions | ||
| Insertable component height range | ≤55mm | ||
| Picking mode | Suction nozzle/Gripper | ||
| UPH(Otimized conditions) | 4000points | ||
| Insertion accuracy | ±0.02mm @3σ | ||
| CPK | CPK≥1.67 | ||
| Insertion force | 0-50N programmable | ||
| Insertion orientation | 0-360° | ||
| Compatible compnent weight (over-weighted can be customized) | <300g | ||
| Insertion yield rate (%) | >99.7% | ||
| PCB size (Length*Width) | Double track transport | - | |
| Single track transport | Single clamping | 50*50-360*400mm Option(510*460mm) | |
| Double clamping | 50*50-720*400mm | ||
| PCB board passthrought height | 70mm/40mm | ||
| PCB board thickness | 1-3.5mm | ||
| Fixing method of PCB in the working area of transport track | Clamping plate (standard) or lifting mechanism (Option) | ||
| Maximum weight of PCB | Chain conveyor | ≤12kg | |
| PCB conveyor direction | L-R or R-L | ||
| PCB conveyor mode | 3-stage transport | ||
| PCB width adjustment mode | automatic | ||
| PCB transport height | 900±20mm | ||
| Interface protocol | Standard | SMEMA | |
| Customized | Optional | ||
| MES docking | Y | ||
|
Vision system |
Mark fiducial camera | 1 camera | |
| Bottom view camera | 6 cameras | ||
| Customized | The number of bottom view camera depends on actual need and can be customized | ||
|
Number of feeder stations |
Double side feeding |
16 |
|
| Signle side feeding |
8 |
||
|
Maximum number of placed feeders |
Radial type feeder |
16pcs |
|
| Axial type feeder |
6-10pcs |
||
| Reel feeder |
16pcs |
||
| Tube feeder |
16pcs |
||
| Libear vibratory feeder |
90mm: 16pcs, 140mm: 12pcs |
||
| Bowl vibration feeder (double layer/single layer) |
4pcs |
||
| Tray feeder (standard/medium size) |
4pcs |
||
| Tray feeder (direct type) |
4pcs |
||
|
Other cusotmized functions |
Lead clinch function |
- |
|
| Screw locking funciton |
- |
||
| Belt transport function |
O |
||
| Note: "Y" indicates standard configuration, "O" indicates optional configuration, "-" indicates no such function, equipment can be customzied according to customer's actual needs. | |||
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