Feature
TYtech TY-A700 Online AOI Inspection Machine, with high quality, high efficiency.
Precision optical imaging
Telecentric lens: shoots images without parallax, effectively avoids reflection interference, minimizes tall components, and solves the problem of depth of field
Three-color tower light source RGB three-color LED and multi-angle tower-shaped combination design can accurately reflect the slope level information of the object surface
Collinearity:
The backplane LED light strip needs to detect the relative offset between two LEDs to ensure the collinearity of the entire LED light strip, which perfectly solves the industry problem of S-type non-collinear LED distribution testing and truly realizes the collinear analysis of non-adjacent LEDs. judge.
Scratch detection:
This algorithm will search for dark stripes of specified length within the target area and calculate the average brightness value of the dark stripe area. This algorithm can be used to detect scratches, cracks, etc. on flat surfaces.
Resistor value identification:
This algorithm uses the latest machine recognition technology to calculate the precise resistance value and electrical characteristics of the resistor by identifying the characters printed on the resistor. This algorithm can be used to detect resistors and faulty parts, and at the same time realize the function of automatically matching "substitute materials"
Detail Image
Specifications
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Optical system |
optical camera | 5 million high-speed intelligent digital industrial camera (optional 10 million, 12 million) |
| Resolution (FOV) | 10/15/20μm/Pixel (optional) Standard 15μm/Pixel (corresponding FOV: 38mm*30mm) | |
| optical lens | 5M pixel level telecentric lens, depth of field: 8mm-10mm | |
| Light source system | Highly bright RGB coaxial annular multi-angle LED light source | |
|
Hardware Configuration |
operating system | Windows 10 Pro |
| Computer Configuration | i5 CPU, 8G GPU graphics card, 16G memory, 240G solid state drive, 1TB mechanical hard drive | |
| Machine power supply | AC 220 volts ±10%, frequency 50/60Hz, rated power 1.2KW | |
| PCB direction | Can be set to Left→Right Right→Left via buttons | |
| PCB plywood method | Automatic opening or closing of double-sided clamps | |
| PCB transfer system | Single head can enter two PCBs of different sizes at the same time, detect on a first-come, first-served basis, and automatically enter and exit the board. | |
| Z-axis fixation method | 1-4 tracks are fixed, 2-3 tracks can be automatically adjusted (1-3 fixed and 2-4 automatically adjusted can be customized) | |
| Z-axis track adjustment method | Automatically adjust width | |
| conveyor height | 900±25mm | |
| air pressure | 0.4～0.8Map | |
| machine dimension | 1420mm*1050mm*1600mm (L*W*H) height excluding alarm light offline | |
| Optional configuration | Programming software, external barcode gun, MES traceability system interface open | |
|
PCB specifications |
PCB size | Measurable range of double track: 50×50mm～440×350mm, single track
Track measurable range: 50×50 mm ~ 440×650 mm (larger sizes can be customized according to customer requirements) |
| PCB thickness | 0.3~6mm | |
| PCB board weight | ≤ 3KG | |
| Net height | Upper clear height ≤ 30mm, lower clear height ≤ 20mm (special requirements can be customized) | |
| Minimum test element | 01005 components, 0.3 mm pitch and above IC | |
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Test items |
Solder paste printing | Presence or absence, deflection, less tin, more tin, open circuit, pollution, connected tin, etc. |
| Part defects | Missing parts, offset, skewed, tombstones, sideways, overturned parts, reverse polarity, wrong parts, damaged, multiple parts, etc. | |
| Solder joint defects | Less tin, more tin, continuous tin, virtual soldering, multiple pieces, etc. | |
| Wave soldering inspection | Inserting pins, Wuxi, less tin, more tin, virtual soldering, tin beads, tin holes, open circuits, multiple pieces, etc. | |
| Red gule PCBA Inspection | Missing parts, offset, skewed, tombstones, sideways, overturned parts, reverse polarity, wrong parts, damage, glue overflow, multiple parts, etc. |
