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PCBA odd-shaped component intelligent Insertion machine TY1-6

Short Description:

Normal compatible component size (Length*Width): 3.0*3.0mm-35*35mm (Diagonal size<50mm) (Customization is required for components that exceed the above dimensions)

UPH(Otimized conditions): 4000points

Picking mode: Suction nozzle/Gripper


Product Detail

Product Tags

Feature

Unique advantages of the product

XY platform

Application of advanced dual-drive linear motor full closed-loop position control, built-in XY mapping compensation and temperature compensation technology, and repeatable positioning of 1-2 microns

Z-axis insertion head

Insertion Z-axis high rigidity structure, independent control of up/down move and rotation, elimination of cross-coupling effect, rotation axis concentricity calibration and compensation, closed-loop control to achieve rotation accuracy ≤0.03°, real-time detection of insertion force closed-loop control, and effective protection of PCB board during insertion process.

PCB Transport

3-sections/segements for PCB board loading and unloading, dual track conϐiguration is optional, EM series original dual-lane staggered transmission, no need waiting time for PCB board in and out, improving the insertion efϐiciency

Bending/Clinching mechanism

The industry's ϐirst multi-axial coordinated control of the insertion head and the bending head to achieve reliable insertion and bending functions.

Vision system advantages

■Machine bottom view camera: combined with bottom view, linear and other multi-angle, multi-color light source switching control and imaging capturing technology, for elimination of the image interference of the pin/lead.

■MARK fiducial point camera image: ultra-low distortion, self-learning fault-tolerant image processing algorithm, recognition rate≥99.5%;

■Automatic calibration and image recognition software algorithm, optimize pin/lead insertion, parallax compensation algorithm, high pin/lead recognition accuracy and high insertion yield rate.

Software system advantages

Interface features

1. Easy to use, highlighted key points, online/offline file programming;

2. Authority management, level settings, assurance of equipment safety.

Production information dynamics

1. Real-time recording of production information, clear overall picture of actual production conditions;

2. Rapid processing of production failures, reducing the impact on production plans, and significantly reducing the technical requirements for operators.

Support MES system docking

Detail Image

TY1-6

Specifications

Model TY1-6
Main machine dimension L1.55*W1.66*H1.57m
Dimensions after equipped with feeders (L*W*H) Double sided feeders: 1.55m*3.5M*1.6m (Excluding tube feeder)
Weight 1700kg
Software operation system Windows
Pneumatic pressure/gas consumption (Compressed ai through drying and filtering) 0.5-0.7 Mpa, 120-200L/min
AC power supply power 2.5KW, AC220V, 50Hz
Working nominal power 2KW
Number of insertion head 6
Normal compatible component size (Length*Width) 3.0*3.0mm-35*35mm (Diagonal size<50mm)Customization is required for components that exceed the above dimensions
Insertable component height range ≤55mm
Picking mode Suction nozzle/Gripper
UPH(Otimized conditions) 4000points
Insertion accuracy ±0.02mm @3σ
CPK CPK≥1.67
Insertion force 0-50N programmable
Insertion orientation 0-360°
Compatible compnent weight (over-weighted can be customized) <300g
Insertion yield rate (%) >99.7%
PCB size (Length*Width) Double track transport -
Single track transport Single clamping 50*50-360*400mm Option(510*460mm)
Double clamping 50*50-720*400mm
PCB board passthrought height 70mm/40mm
PCB board thickness 1-3.5mm
Fixing method of PCB in the working area of transport track Clamping plate (standard) or lifting mechanism (Option)
Maximum weight of PCB Chain conveyor ≤12kg
PCB conveyor direction L-R or R-L
PCB conveyor mode 3-stage transport
PCB width adjustment mode automatic
PCB transport height 900±20mm
Interface protocol Standard SMEMA
Customized Optional
MES docking Y

Vision system

Mark fiducial camera 1 camera
Bottom view camera 6 cameras
Customized The number of bottom view camera depends on actual need and can be customized

Number of feeder stations

Double side feeding

16

Signle side feeding

8

Maximum number of placed feeders

Radial type feeder

16pcs

Axial type feeder

6-10pcs

Reel feeder

16pcs

Tube feeder

16pcs

Libear vibratory feeder

90mm: 16pcs, 140mm: 12pcs

Bowl vibration feeder (double layer/single layer)

4pcs

Tray feeder (standard/medium size)

4pcs

Tray feeder (direct type)

4pcs

Other cusotmized functions

Lead clinch function

-

Screw locking funciton

-

Belt transport function

O

Note: "Y" indicates standard configuration, "O" indicates optional configuration, "-" indicates no such function, equipment can be customzied according to customer's actual needs.

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