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TY-3TA High Precision Closed Loop Servo Press Fit Machine for Power Connector and IGBT Crimping

Short Description:

The TY-3TA is a fully enclosed, stand-alone press-fit servo press purpose-built for IGBT power modules and heavy-duty industrial connectors. A Z-axis servo drive, high-resolution load cell and optical linear scale form a fully closed-loop control system, delivering real-time force feedback and motion-position feedback down to 0.005 mm — fine enough to watch every stage of the crimp as it happens.

Two independent pressure-monitoring units run throughout the cycle, sensing the moment the die touches the connector and protecting delicate pins and housings from overload. Before contact, the press head activates a floating function that suspends the die, preventing scratches while the module is aligned and rotated to match its geometry.


Product Detail

Product Tags

Feature

1.Four crimping methods supported: average sampled force, force-curve angle, height, and specified force, each compared against a golden master curve.

2.Stores 13 different crimping molds; upper and lower dies each auto-index across 6 stations.

3.Dual-magazine design for uninterrupted feeding, with buffer/prep zones, low-material alarm and visual positioning.

4.CCD optical alignment on PCB fiducial marks or holes.

5.Offline programming plus online teaching; runs on Windows 10.

6.Pre-insertion force ≤ 200 N, crimping force up to 30,000 N.

7.Maximum panel size 450 × 450 mm.

Detail Image

1

Specifications

Overall dimensions
1350*1850*1800 
Maximum scope of the plugin
≤L450mm×W450mm 
Maximum travel of Z-axis
100mm 
Pre-inserting force/crimping force
≤200N / ≤30000N
PCB support method 
Automatic positioning, rigid support, selective bottom mold support, automatic press-fit tool switching
Optical positioning of PCB board CCD optical positioning of PCB fiducial marks or holes
X-axis and Y-axis positioning accuracy
±0.05mm
Gripper pre-storage capacity 
100~450mm 
pressure resolution 2 heads / 4 heads
Mold pre-storage capacity
6-station automatic switching for upper mold / 6-station automatic switching for lower mold 
programming method 
Offline programming + online programming 
safety device 
Pressure protection + emergency stop 
operating system
Windows 10 
equipment power supply
AC 220V   1.5 kW

 


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